| |
7600005-031 Owner Manual Package 1000-1700 C |
| |
|
Manual Content Page |
| | | | 7600005-031CPG
| 1 |
| |
|
Warranty Certificates |
| | | | 6182 New Equipment
| 2 |
| | | | 6140 New Parts
| 3 |
| |
|
Forms |
| | | | Warranty Reg & PDI Form
| 4 |
| | | | Certification Agreement
| 5 |
| | | | Functional Checklist
| 6 |
| | | | Worksheet for Truck Evaluation
| 7 |
| |
|
Ownership Registration Card |
| | | | MBT-ORC REV NR
| 8 |
| |
Cima Safety Manual - 7600004-006 |
| | | CIMA Notice
| 9 |
| |
Operator Manual |
| | | 7600001-042 NR
| 10 |
| |
Radio ATB Operator Manual |
| | | 7600013-001 NR
| 11 |
| |
Parts Manual - 7600008-028 NR |
| | | 7600008-028NR-CVR
| 12 |
| | | TABLE OF CONTENTS
| 13 |
| |
|
SECTION 1 - MOUNTING & FINAL ASSEMBLY |
| | | | 0257731 (C) TRUCK PREP
| 14 |
| | | | 0257732 (B) TRUCK MOUNT
| 15 |
| | | | 6000762-001 (NR) MUDFLAP INSTALLATION.pdf
| 16 |
| |
|
SECTION 2 - PEDESTAL ASSEMBLY |
| |
|
|
Pedestal Assembly |
| | | | | 0257730 (A) PEDESTAL ASSEMBLY
| 17 |
| |
|
|
Gear Reducer |
| | | | | 2780354 (NR) HYD GEAR REDUCER.pdf
| 18 |
| | | | | 4000072-00X HYD MOTOR SWING.pdf
| 19 |
| | | | | 4900089-001 (A) MOTOR CONTROL VALVE SWING.pdf
| 20 |
| |
|
|
Control Console |
| | | | | 0257743 (C) CONTROL CONSOLE ASSEMBLY.pdf
| 21 |
| |
|
|
Operator Platform |
| | | | | 0257736 (A) PLATFORM ASSEMBLY.pdf
| 22 |
| |
|
SECTION 3 - FOOT THROTTLES |
| |
|
|
Foot Throttle - Mech |
| | | | | 6000248-001 (D) MECH THROTTLE INSTALLATION.pdf
| 23 |
| |
|
|
Foot Throttle - Air |
| | | | | 6000396-001 (D) AIR THROTLLE INST STD-MNT.pdf
| 24 |
| |
|
|
Electronic Engine Interface |
| | | | | 1282901-- chart air throttle for electronic eng.pdf
| 25 |
| | | | | 0257720b_m-- air throttle for elec eng navistar.pdf
| 26 |
| | | | | 0257721b_m-- air throttle for elec eng cummins.pdf
| 27 |
| | | | | 0257722b_m-- air throttle for elec eng cat.pdf
| 28 |
| | | | | 1282599-h chart elec throttle assembly.pdf
| 29 |
| | | | | 0256550b_m-b electronic throttle assy cat.pdf
| 30 |
| | | | | 0257522-- inst rem thrtl elec cat.pdf
| 31 |
| | | | | 0257523-- ASSY SWITCH CAT.pdf
| 32 |
| | | | | 0256549B_M-D ASSY ELEC THROTT CUMMINS.pdf
| 33 |
| | | | | 0256551B_M-D ASSY ELEC THROTT DET.pdf
| 34 |
| | | | | 0256552B_M-E ASSY ELEC THROTT DET 3.pdf
| 35 |
| | | | | 0257262b_m-c inst elect throttle mack.pdf
| 36 |
| | | | | 0257441b_m-b instl elec throttle volvo.pdf
| 37 |
| | | | | 0257480b_m-b inst elec throttle nav .pdf
| 38 |
| |
|
SECTION 4 - OUTRIGGERS |
| |
|
|
MODELS 1000-1250 |
| | | | | 0257735 (A) 17-7 OUTRIGGER ASSEMBLY.pdf
| 39 |
| | | | | 0254202b_m-b ASSY A-LINK O-R.pdf
| 40 |
| | | | | 1282125-c chart inst-assy a-link o-r .pdf
| 41 |
| | | | | 1683134 (NR) HYD CYLINDER OUTRIGGER.pdf
| 42 |
| |
|
|
MODELS 1400-1700 |
| | | | | 0257734 (A) 20-10 OUTRIGGER ASSEMBLY.pdf
| 43 |
| | | | | 0253744B_M-C ASSY A-LINK O-R.pdf
| 44 |
| | | | | 1282019-c inst a-link outrigger.pdf
| 45 |
| | | | | 1683136 (NR) HYD CYLINDER OUTRIGGER.pdf
| 46 |
| |
|
SECTION 5 - STABILIZERS |
| |
|
|
Rear Stabilizer |
| | | | | 0255282-d assy a-frame rear stabilizer.pdf
| 47 |
| | | | | 1683146 (NR) HYD CYLINDER STABILIZER.pdf
| 48 |
| |
|
|
Rear Stabilizer - Tractor Mt |
| | | | | 1282407-g chart inst rear o-d stabilizer.pdf
| 49 |
| | | | | 0255534b_m-a INST TRAC MT STABILIZER.pdf
| 50 |
| | | | | 0257436-B ASSY A-FRAME STABILIZER TM.pdf
| 51 |
| | | | | 1683443 (NR) HYD CYLINDER STABILIZER.pdf
| 52 |
| |
|
SECTION 6 - ELECTRICAL SCHEMATIC AND COMPONENTS |
| | | | 7200134-001 (NR) SCHEM ELECTRICAL HYCAS C 10-17.pdf
| 53 |
| |
|
|
Electrical Harness |
| | | | | 4800115-003 (C) PED-CONSOLE HARNESS HYCAS.pdf
| 54 |
| | | | | 4800116-003 (C) CHASSIS HARNESS.pdf
| 55 |
| |
|
|
Radio ATB |
| | | | | 0257749 (nr) radio a2b installation.pdf
| 56 |
| | | | | 3630120 (NR) RADIO ATB SYSTEM.pdf
| 57 |
| |
|
SECTION 7 - HYDRAULIC SCHEMATIC AND COMPONENTS |
| | | | 7100079-001 (NR) SCHEM HYDRAULIC HYCAS C-SER 10-17.pdf
| 58 |
| | | | 3600357 (NR) PUMP CCW ROTATION.pdf
| 59 |
| | | | 3600358 (NR) PUMP CW ROTATION.pdf
| 60 |
| |
|
|
HYCAS Installation |
| | | | | 0257765 (nr) hycas iii c-series.pdf
| 61 |
| | | | | 4900315-003 (B) HYCAS VALVE BLOCK ASSY.pdf
| 62 |
| |
|
|
Hydraulic Tank |
| | | | | 4900055-003 (A) HYDRAULIC OIL TANK 70 GAL.pdf
| 63 |
| | | | | 4900059-003 (NR) RETURN LINE FILTER.pdf
| 64 |
| |
|
SECTION 8 - DECALS |
| | | | 0257744 (A) STD DECAL INSTALLATION.pdf
| 65 |
| | | | 0257769 (NR) INST BOOM LENGTH MARKING.pdf
| 66 |
| | | | 0257727-- decal inst jib ofset and extendable.pdf
| 67 |
| | | | 0257738 (NR) DECAL INSTALLATION.pdf
| 68 |
| | | | 0257739 (NR) DECAL INSTALLATION.pdf
| 69 |
| | | | 0257740 (NR) DECAL INSTALLATION.pdf
| 70 |
| | | | 0257750 (NR) DECAL INSTALLATION.pdf
| 71 |
| | | | 0257751 (NR) DECAL INSTALLATION.pdf
| 72 |
| | | | 0257753 (NR) DECAL INSTALLATION.pdf
| 73 |
| | | | 0257754 (NR) DECAL INSTALLATION.pdf
| 74 |
| | | | 0257757 (NR) DECAL INSTALLATION.pdf
| 75 |
| | | | 0257758 (NR) DECAL INSTALLATION.pdf
| 76 |
| | | | 0257760 (NR) DECAL INSTALLATION.pdf
| 77 |
| | | | 0257761 (NR) DECAL INSTALLATION.pdf
| 78 |
| |
|
SECTION 9 - BOOM, JIB, HOIST, LOADLINE |
| | | | 0252171-- inst boom angle indicator.pdf
| 79 |
| | | | 6000610-001 (NR) LIMIT SWITCH BOOM
| 80 |
| | | | 0257742 (NR) COLLAR REST INSTALLATION.pdf
| 81 |
| |
|
|
Booms Models 1000-1250 |
| | | | | 0801282-A ASSY 38 FT BOOM 10-1250 C-T.pdf
| 82 |
| | | | | 1683456 (NR) HYD CYLINDER BOOM TELESCOPE.pdf
| 83 |
| | | | | 0801283-A ASSY 56 FT BOOM 10-1250 C-T.pdf
| 84 |
| | | | | 1683435 (NR) HYD CYLINDER BOOM TELESCOPE.pdf
| 85 |
| | | | | 0801284-A ASSY 47 FT BOOM 10-1250 C-T.pdf
| 86 |
| | | | | 1683448 (A) HYD CYLINDER BOOM TELESCOPE.pdf
| 87 |
| | | | | 0252708-- assy cable locking.pdf
| 88 |
| |
|
|
Lift Cylinder Models 1000-1250 |
| | | | | 0252721-D INST LIFT CYLINDER.pdf
| 89 |
| | | | | 1683143 (C) HYD CYLINDER BOOM HOIST.pdf
| 90 |
| |
|
|
Jibs Models 1000-1250 |
| | | | | 0252846-A JIB INST AND STOWAGE.pdf
| 91 |
| |
|
|
|
Fixed |
| | | | | | 1281756-c assy fixed jib boom and stowage.pdf
| 92 |
| | | | | | 0252164b_m-a INST SHEAVE 9-16 ROPE.pdf
| 93 |
| | | | | | 0252574B_M-B ASSY 18FT JIB FIXED.pdf
| 94 |
| |
|
|
|
Telescopic |
| | | | | | 1281586-c assy ext jib boom and stowage.pdf
| 95 |
| | | | | | 0252164b_m-a INST SHEAVE 9-16 ROPE.pdf
| 96 |
| | | | | | 0252570b_m-c ASSY JIB 18-30.pdf
| 97 |
| |
|
|
Booms Models 1400-1700 |
| | | | | 0801274-A ASSY 47 FT BOOM 14-17 C-T.pdf
| 98 |
| | | | | 1683139 (A) HYD CYLINDER BOOM TELESCOPE.pdf
| 99 |
| | | | | 0801275-A ASSY 61 FT BOOM 14-17 C-T.pdf
| 100 |
| | | | | 1683140 (NR) HYD CYLINDER BOOM TELESCOPE.pdf
| 101 |
| | | | | 0801278-B ASSY 70 FT BOOM 15-17 C-T.pdf
| 102 |
| | | | | 1683436 (A) HYD CYLINDER BOOM TELESCOPE.pdf
| 103 |
| | | | | 0801276-A ASSY 81 FT BOOM 15-17 C-T.pdf
| 104 |
| | | | | 1683618 (NR) HYD CYLINDER BOOM TELESCOPE.pdf
| 105 |
| | | | | 0251479-- assy cable locking.pdf
| 106 |
| |
|
|
Lift Cylinder Models 1400-1700 |
| | | | | 0252565b_m-c INST LIFT CYLINDER.pdf
| 107 |
| | | | | 1281514-d chart lift cyl inst.pdf
| 108 |
| | | | | 1683141 (C) HYD CYLINDER BOOM HOIST.pdf
| 109 |
| | | | | 0257528-A INST LIFT CYLINDER 81FT BOOM.pdf
| 110 |
| |
|
|
Jibs Models 1400-1700 |
| | | | | 1282894-- CHART JIB INST AND STOWAGE.pdf
| 111 |
| | | | | 0252568b_m-a inst jib stowage kit.pdf
| 112 |
| |
|
|
|
Fixed |
| | | | | | 1281756-c assy fixed jib boom and stowage.pdf
| 113 |
| | | | | | 0252164b_m-a INST SHEAVE 9-16 ROPE.pdf
| 114 |
| | | | | | 0252574B_M-B ASSY 18FT JIB FIXED.pdf
| 115 |
| | | | | | 0252572b_m-c assy 23ft jib fixed.pdf
| 116 |
| | | | | | 0257729-- ASSY JIB 23 FIXED.pdf
| 117 |
| |
|
|
|
Telescopic |
| | | | | | 1281586-c assy ext jib boom and stowage.pdf
| 118 |
| | | | | | 0252164b_m-a INST SHEAVE 9-16 ROPE.pdf
| 119 |
| | | | | | 0252570b_m-c ASSY JIB 18-30.pdf
| 120 |
| | | | | | 0251832B_M-B ASSY JIB BOOM 23-40 W-SHV.pdf
| 121 |
| | | | | | 0257649-- ASSY EXT JIB 81FT BOOM.pdf
| 122 |
| |
|
|
Sheaves |
| | | | | 1281568-K INST BOOM SHEAVES.pdf
| 123 |
| | | | | 0251971B_M-A INST SHEAVES 9-16.pdf
| 124 |
| | | | | 3580131-a SHEAVE ASSY LOAD BLOCK.pdf
| 125 |
| | | | | 3580165-A SHEAVE ASSY RETRACT.pdf
| 126 |
| | | | | 3580166-A SHEAVE ASSY EXTEND.pdf
| 127 |
| | | | | 3580185-- SHEAVE ASSY TOP.pdf
| 128 |
| | | | | 3580193-- SHEAVE ASSY EXTEND.pdf
| 129 |
| | | | | 3580194-A SHEAVE ASSY RETRACT.pdf
| 130 |
| | | | | 3580201-- SHEAVE ASSY RETRACT.pdf
| 131 |
| | | | | 3580202-- SHEAVY ASSY RETRACT.pdf
| 132 |
| | | | | 3580204-- SHEAVE ASSY IDLER.pdf
| 133 |
| | | | | 3580353-b SHEAVE ASSY OUTER MID.pdf
| 134 |
| | | | | 3580364-- SHEAVE ASSY EXTEND.pdf
| 135 |
| |
|
|
Hoist |
| | | | | 1281568-K CHART WINCH AND LOADLINE INST
| 136 |
| | | | | 0252791B_M-E INST HOIST.pdf
| 137 |
| | | | | 0251751b_m-e inst hoist.pdf
| 138 |
| | | | | 0257530B_M-A INST HOIST.pdf
| 139 |
| | | | | 4880152 (NR) WINCH ASSEMBLY.pdf
| 140 |
| | | | | 4000721-001 (A) WINCH ASSEMBLY.pdf
| 141 |
| |
|
|
Loadline |
| |
|
|
|
Models 1000-1200 |
| | | | | | 1281568-K CHART WINCH AND LOADLINE INST
| 142 |
| | | | | | 0252161B_M-B INST 9-16 ROPE - BOOMS 38', 47', 56'
| 143 |
| | | | | | 0252162B_M-B INST 9-16 ROPE LO ROT - BOOMS 38', 47', 56'
| 144 |
| |
|
|
|
Models 1400-1700 |
| | | | | | 1281568-K CHART WINCH AND LOADLINE INST
| 145 |
| | | | | | 0251956B_M-A INST 9-16 ROPE - BOOMS 47', 61'
| 146 |
| | | | | | 0252504B_M-A INST 9-16 ROPE - BOOMS 70', 81'
| 147 |
| | | | | | 0252563B_M-A INST 9-16 ROPE LO ROT - BOOM 47'
| 148 |
| | | | | | 0251974B_M-A INST 9-16 ROPE LO ROT - BOOMS 61', 70', 81'
| 149 |
| |
|
|
Overhaul Ball and Blocks |
| | | | | 0320002 (A) HEADACHE BALL SWIVEL.pdf
| 150 |
| | | | | 0320017 (A) HEADACHE BALL NON-SWIVEL.pdf
| 151 |
| | | | | 0239724-b 1 shv hk blk johnson.pdf
| 152 |
| | | | | 0239727-a 2 shv hk blk johnson.pdf
| 153 |
| |
|
SECTION 10 - OPTIONS |
| |
|
|
Accessory Valves & Control Levers |
| | | | | 0257775 (A) EXTRA LEVER-TOOL.pdf
| 154 |
| | | | | 0257776 (A) EXTRA LEVER-F STAB.pdf
| 155 |
| | | | | 0257781 (NR) FBS AND AUX LEVER.pdf
| 156 |
| |
|
|
Clamshell |
| |
|
|
|
MECHANICAL |
| | | | | | 1282074-d chart clamshell installation.pdf
| 157 |
| | | | | | 0254138B_M-C INST CLAMSHELL 38-70FT BMS.pdf
| 158 |
| | | | | | 0254139B_M-D CLAMSHELL INST.pdf
| 159 |
| |
|
|
|
HYDRAULIC |
| | | | | | 1282076-d chart hydraulic circuit clamshell.pdf
| 160 |
| | | | | | 2792032B_M D HYD CIRCUIT CLAMSHELL.pdf
| 161 |
| | | | | | 2792034B_M-E HYD CIRCUIT CLAMSHELL.pdf
| 162 |
| | | | | | 0253978-b inst clamshell valve.pdf
| 163 |
| |
|
|
|
ELECTRICAL |
| | | | | | 1282077-a chart wiring diagram clamshell .pdf
| 164 |
| | | | | | 4932665b_m-a wiring dia clamshell.pdf
| 165 |
| |
|
|
Electronic Angle Indicator |
| | | | | 0257778 (A) ELECT BOOM ANGLE IND.pdf
| 166 |
| |
|
|
Fiberglass Buckets |
| | | | | 0253537-h assy fiberglass bucket.pdf
| 167 |
| | | | | 1281969-e chart f-glass buckets.pdf
| 168 |
| | | | | 0253538b_m-c inst fibergalss bucket.pdf
| 169 |
| | | | | 0252171-- inst boom angle indicator.pdf
| 170 |
| | | | | 0256108-A INST HANGUARD FOR REMOTES.pdf
| 171 |
| | | | | 0257671b_m-- assy transmitter mod.pdf
| 172 |
| |
|
|
Flatbed |
| | | | | 6000739-TAB (E) FLATBED INSTALLATION PURCH BOLT-ON.pdf
| 173 |
| |
|
|
Front Bumper Stabilizer |
| | | | | 6000378-006 (A) FRONT BMPR STAB INST F-ACC MOD 9-30
| 174 |
| | | | | 4900166-003 (NR) HYD CYLINDER FRONT STABILIZER.pdf
| 175 |
| |
|
|
Gravity Levelled Platform |
| | | | | 1282900-C CHART INST-ASSY GRAVITY PLATFORM.pdf
| 176 |
| | | | | 0257708b_m-a inst gravity platform.pdf
| 177 |
| | | | | 0257653B_M-B ASSY GRAVITY PLATFORM.pdf
| 178 |
| | | | | 1682930 (NR) HYD CYLINDER PLATFORM.pdf
| 179 |
| |
|
|
Hose Reel |
| | | | | 6000439-008 (A) HOSE REEL INSTALLATION MOD 09-1501 .pdf
| 180 |
| | | | | 6000172-001 (E) TWINLINE HOSE INSTALLATION 9T-1501T .pdf
| 181 |
| | | | | 4000201-001 (A) HOSE REEL ASSEMBLY.pdf
| 182 |
| |
|
|
Hyd Tool Circuit |
| | | | | 2792018-b hyd diagram tool circuit.pdf
| 183 |
| | | | | 0254024-A |